MAS Holdings, the largest garment manufacturer wanted to streamline their manual auditing process. They came to us expecting a solution that would allow them to capture findings in the auditing process in the factory floor.
MAS Holdings, Sri Lanka
Business Analysis
Website Design
Application development
UI/ UX
Microsoft.Net stack
Android
Azure Platform Services
Managing standard operating procedures and lean manufacturing audits across a massive, multi-division manufacturing enterprise generates an overwhelming amount of raw data. For MAS Holdings, standardizing the “MOS Calibration” (MAS Operating System) audits across divisions like MAS Kreeda, MAS Active, and MAS Intimates was only half the battle. The true bottleneck was data visibility and executive intelligence.
Leadership needed a way to instantly digest complex, hierarchical evaluation frameworks. They had to track customized evaluation criteria across foundational process pillars (such as Policy Deployment, Kaizen Mindset, and Operational Stability) and compare them against strictly defined Key Performance Indicators (KPIs) like Cost per Hour (CPH), Dock to Dock (D2D), Labor Turnover (LTO), and On-time Performance (OTP). The client urgently required a highly sophisticated Business Intelligence solution to transform disparate, on-the-floor audit data into unified, actionable insights.
System was a cloud based using Azure services. Auditors use the mobile application to record their findings in the factory floor using text, images and voice input.
At the end of the audit they sync the data to the central application where data is summarized and reports are generated.
Additional data is exposed via PowerBI for further analysis.
We architected a powerful, data-driven ecosystem where seamless Web and Mobile applications act as reliable data feeders for a state-of-the-art PowerBI Analytics Suite, which serves as the ultimate command center for global lean manufacturing intelligence.
By placing advanced PowerBI reporting at the heart of the MOS Calibration Tool, we didn’t just digitize a paper process—we revolutionized how the client’s executive team interacts with their Lean manufacturing data. The seamless integration of mobile data capture with our custom PowerBI analytics ensures that global leadership can visually track Lean maturity, identify operational bottlenecks, and drive continuous, data-backed improvements across all facilities worldwide.
